Oblique Type Fingerless Corrugation Machine

Download Brochure Ravi Brand Fingerless High Speed Oblique type single facer Paper Corrugating Machine (Bearing Mounted) finds place in top packaging houses around the globe due to its superior built, durability, high rate of production as well as staggeringly low maintenance costs

Oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Variable speed dive and slithering blades are optional with the machine

Oblique Type Fingerless Corrugation Machine

Overview:

The Oblique Type Fingerless Corrugation Machine is an integral part of the corrugated cardboard production line. It is designed to create the characteristic wave-like pattern, known as corrugation, that gives cardboard its strength and resilience. This machine is a vital component in the packaging industry, enabling the efficient and precise production of corrugated cardboard for various packaging needs.

Components:

The machine comprises several essential components, each playing a specific role in the corrugation process:

A. Single Facer Unit:

• Corrugating Rolls: These are the heart of the machine. The corrugating rolls create the wave-like pattern in the paper. The flute profiles could vary depending on the requirement, such as A, B, C, E, F, or combinations like BC, BE, etc.
• Preheating Rolls: The paper passes through preheating rolls to make it ready for the corrugating process.
• Glue Application Unit: This applies starch-based glue to the flute tips, which helps in bonding the liner to the medium.

B. Single Facer Cooling Section:

Cooling and Drying System: After the application of glue, the single-faced web passes through a cooling section to help the adhesive dry and set properly.

C. Rotary Shear:

Cutting Mechanism: The rotary shear cuts the single-faced web to the required size.

Operational Process:

The operational process of the Oblique Type Fingerless Corrugation Machine involves the following steps:

• The paper passes through preheating rolls to reach the correct temperature.
• The preheated paper then goes through the corrugating rolls, where the wave-like pattern is embossed onto it.
• Starch-based glue is applied to the flute tips of the corrugated medium.
• The single-faced web then passes through a cooling and drying section to set the adhesive properly.
• Finally, the rotary shear cuts the single-faced web to the required size.

Features of Oblique Type Fingerless Corrugation Machine:

• Fingerless Design: One of the main features of this machine is its fingerless design, which minimizes wastage and makes the process more efficient.
• Oblique Type: The oblique type design ensures uniformity and precision in the corrugation process.
• High-Speed Operation: These machines are capable of high-speed operation, ensuring high productivity.
• Easy Maintenance: The machine is designed for easy maintenance, minimizing downtime and ensuring continuous operation.
• Advanced Control System: Incorporates an advanced control system for precise operation and monitoring.

Applications:

The Oblique Type Fingerless Corrugation Machine is used in various industries for the production of corrugated cardboard, which is then used in packaging applications such as:

• Shipping boxes
• Cardboard cartons
• Packaging materials for consumer goods
• Display stands

Advantages:

• Efficiency: Fingerless design reduces wastage and improves efficiency.
• Precision: Oblique type design ensures uniform and precise corrugation.
• Productivity: Capable of high-speed operation, leading to high productivity.
• Customization: Can produce various flute profiles to meet different packaging needs.

Maintenance:

• Regular maintenance is essential to ensure the smooth operation of the machine.
• Lubrication of moving parts, inspection of belts, and cleaning of the corrugating rolls are some of the routine maintenance tasks.
• Any issues or wear and tear should be addressed promptly to avoid downtime.

Safety Measures:

• Proper safety measures should be followed during operation to prevent accidents.
• Operators should be trained in the safe operation of the machine and the use of personal protective equipment.

The Oblique Type Fingerless Corrugation Machine is a critical component in the production of corrugated cardboard. Its efficient, high-speed operation, along with its precision and reliability, makes it an indispensable asset in the packaging industry. By following proper maintenance and safety measures, this machine ensures continuous and reliable production of high-quality corrugated cardboard for various packaging needs.